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General discussion => Shop Made Tools => Topic started by: holzwurm on January 08, 2011, 09:40:36 PM

Title: Another source for excellent File Handles
Post by: holzwurm on January 08, 2011, 09:40:36 PM
Over the years I've collected a couple of dozen 8 - 12 inch files (and a hand full of needle's). Most of them do not have a handle when I obtain them off flea market and yard sale. I hate trying to make a handle that fits so I went looking or options. All the big box places (Sears, Home Depot, Lowes) have file handles priced about $4 - $5 - and they are probably good handles. But, I've found a better cheaper solution.

Harbor Freight sells 10" flat files for about $2. The file steel is almost worthless but the handles are great!. I recently bought a few, knocked off the rubbery handles, threw away the chinese file and have a very comfortable file to use that fits into its sleeve nicely.

Title: Re: Another source for excellent File Handles
Post by: Ben I. Voss on January 08, 2011, 10:45:03 PM
Out here in the "Great Midwest" we use (what else?) CORN COBS. Break to length and jam on the tang - works better than you might think and is very fashionable too. Your friends will be envious.
Title: Re: Another source for excellent File Handles
Post by: g.pennell on January 09, 2011, 03:29:34 AM
For smaller files, I use maple pegs that my Dad and I bought years ago for making coffee mug "trees".  Still have several dozen left of the bag of 100.

Greg
Title: Re: Another source for excellent File Handles
Post by: angus on January 10, 2011, 04:33:18 AM
Corn cobs work well! Rough them up a'bit to get the chaff out. And they are biodegradable, so if they break, throw it in the stove and get another. I've got access to a few hundred acres of 'em out here in Goddard, Iowa.

For smaller files, I have also used rubber airline hose.
Title: Re: Another source for excellent File Handles
Post by: Steve Bookout on January 14, 2011, 03:22:43 AM
I've been over to Angus' homestead.  He also uses those cobs for toilet paper!  Cheers, Bookie
Title: Re: Another source for excellent File Handles
Post by: Old Ford2 on January 14, 2011, 03:57:09 PM
Great for clingers!
Title: Re: Another source for excellent File Handles
Post by: Mark Horvat on January 14, 2011, 07:17:08 PM
Old golf balls make good file handles.
Title: Re: Another source for excellent File Handles
Post by: T*O*F on January 14, 2011, 11:48:27 PM
Quote
He also uses those cobs for toilet paper!
Bookie,
Does he have both red and white ones handy?  The white ones let you know if'n you need another red one or not.
Title: Re: Another source for excellent File Handles
Post by: Joey R on January 15, 2011, 02:48:22 AM
TOF has it right........corn cobs ARE color coded!!!
Title: Re: Another source for excellent File Handles
Post by: Steve Bookout on January 16, 2011, 05:40:10 AM
TOF, Yes, he does.  It was an effort but I finally taught him his colors.  THEN I had to teach him how to shell the kernels off.  Cheers, Bookie
Title: Re: Another source for excellent File Handles
Post by: T*O*F on January 16, 2011, 06:29:57 AM
Quote
THEN I had to teach him how to shell the kernels off.
Well, like most things in Iowa, that's pretty corny.  ;D
Title: Re: Another source for excellent File Handles
Post by: imray on January 28, 2011, 05:39:36 AM
well I agree with Mark, old golf balls are great free fit the palm never wear out, and you can pick up a bucket of them free near any golf coarse. or end of a sub-division. ray
Title: Re: Another source for excellent File Handles
Post by: fastfrankie on February 06, 2011, 07:36:55 PM
I just turn them on my lathe, then I can make them the right size for whatever file I have without a handle.
Title: Re: Another source for excellent File Handles
Post by: B.Habermehl on February 19, 2011, 06:58:38 PM
I turn mine on the lathe out of waste/broken broom handles.  Shape the handle to suit your hand, then turn down the spigot end for the collar. I use a 5/8 long piece of 1/2 copper pipe for the collar. Flair the end of the copper pipe a bit and press it onto the spigot. Drill a pilot hole for what ever tool you need to drive into it. These have been used for file handles, and handles for my shop made chisels, knives etc. For a mallet driven chisel I will fit a washer to a step on the shank if the chisel to provide a positive stop.  The I cross drill the top of the handle so I can hang  them from nails. Ill usually make a dozen or so at a batch. I usually use no finish at all, my hands like them better that way
Title: Re: Another source for excellent File Handles
Post by: mike miller on March 25, 2011, 03:54:53 AM
I have found a few on e -ay and in antique stores the old file handles that you can switch the files in. Look like they are cast - some have names - others just loosen set screw and switch out files.
Title: Re: Another source for excellent File Handles
Post by: David R. Pennington on March 26, 2011, 04:01:56 AM
I was in a commercial supply house the other day and I looked in the bin that had those wood handles for push brooms etc..., and there was one made out of the prettiest tight curly maple you ever saw. I bought it (could'nt resist) for just a few dollars. Its up in the rafters of my shop right now, but one of these days I'll get the lathe going and have the prettiest bunch of file and chisel handles you ever saw. right now I have my files handled with just about everything from recycled broom handles to pieces of old broken hammer handles and whatever is in the kindling bucket when I need one. Wish I had a corn crib close by. They won't flush though.
Title: Re: Another source for excellent File Handles
Post by: elk killer on March 27, 2011, 04:07:25 PM
throw away razors make great handles for needle files
cut the heads off heat the file handle just a bit,,and stick the handle on it...
Title: Re: Another source for excellent File Handles
Post by: dannybb55 on April 15, 2011, 11:49:04 PM
I just turn them on my lathe, then I can make them the right size for whatever file I have without a handle.
You make golf balls on a lathe?
Title: Re: Another source for excellent File Handles
Post by: Lucky R A on April 24, 2011, 02:42:29 PM
If you like the rubber handles check in Grizzly's book you can get a 6 pack of em quite inexpensively.  I like them on my heavier rasps (# 49 etc.) gives you a good grip. 
Title: Re: Another source for excellent File Handles
Post by: mjm46@bellsouth.net on April 24, 2011, 04:33:02 PM
I like the screw on handles. Stay on well and when the files worn out unscrew it an put it on your new one. Very cost effective in the long run.
Title: Re: Another source for excellent File Handles
Post by: tuffy on April 27, 2011, 02:49:23 PM
Got to act fast on these. Not mine and no interest on my point:

http://cgi.ebay.com/50-Hardwood-handles-tool-File-craft-parts-4-5-Qlty-USA-/400210895684?pt=LH_DefaultDomain_0&hash=item5d2e6da344

or these:

http://cgi.ebay.com/50-Hardwood-handles-tool-File-craft-parts-4-5-Qlty-USA-/150594771014?pt=LH_DefaultDomain_0&hash=item231025d846
Title: Re: Another source for excellent File Handles
Post by: John A. Stein on April 28, 2011, 04:01:26 AM
When the years get to your hands those skinny handles on Swiss files are hard to control. I've found that the hexangular tubes used to change the angle of venetian blind slats make comfortable handles. Cut them to length and epoxy the file handle in. If you don't have any spare rods, cut a bit off each rod, they're mostly longer than they have to be anyhow. The average house has blinds enough for a set of files.  John Stein
Title: Re: Another source for excellent File Handles
Post by: zimmerstutzen on April 29, 2011, 03:51:04 PM
We have this strange place called Lou's Surplus, at a few of the farmer's markets.  All kinds of knobs, tubes, handles, nuts, bolts, screws, taps, dies, ferrules, sand paper, emory cloth, dental picks,  different varieties of hack saw blades, etc.   A most bizarre collection of hardware and fasteners.   I bought a pile of unfinished new screw driver handles and ferrules there.  Works for range rod handles, file handles, all manner of things.   
Title: Re: Another source for excellent File Handles
Post by: dbr on July 24, 2011, 01:52:03 AM
Bout 35 years ago was looking for something to spare the palm of my hand......Wire nuts........work jist fine.   I have a habit of chokeing up on the file anyways so they work for me.   

My ice braker.  Nice site wish had found it earlier. 
Title: Re: Another source for excellent File Handles
Post by: Little Brother on August 09, 2011, 08:12:45 PM
Wine corks.  Readily available to me in great abundance.  They seem to pile up quickly; I have a couple coffee cans full. Just push 'em on.

Ben
Title: Re: Another source for excellent File Handles
Post by: Eric Krewson on August 11, 2011, 11:51:15 PM
I make them from scrap wood on a small hobby lathe. One 1/2" copper connector will make two ferrules for about 30 cents each.

(https://americanlongrifles.org/forum/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv181%2Fekrewson%2FFilehandles.jpg&hash=2cc4d450abffcd467431429ae90d5b739b5ee000)
Title: Re: Another source for excellent File Handles
Post by: welafong1 on August 12, 2011, 03:09:38 AM
i take it that the  1/2" copper connector can be found in the plumbing department at one of the big box  stores ?
thank you
Richard Westerfield
Title: Re: Another source for excellent File Handles
Post by: Eric Krewson on August 12, 2011, 08:43:10 PM
Yep, I buy a contractor pack of ten at Lowe's and get them really cheaply. They have 3/8", 1/2, 3/4 and up/. I need to get some 3/8" for needle file handles.
Title: Re: Another source for excellent File Handles
Post by: Daryl on August 14, 2011, 01:37:19 AM
The steel CO2 containers, 12 gram, I think - make very good file handles. Make certain it's an empty one before trying to drive the tank of a file into it.  Lots of pellet gun shooters around- most areas.
Title: Re: Another source for excellent File Handles
Post by: Habu on August 21, 2011, 11:12:05 PM
I'm with Eric, just crank them out on the lathe.  For years I was on the lathe every day, and used tool handles to "warm up" before doing any serious work.  A friend asked for a file handle a while back and I gave him a bag of them. 

Compression fittings from a plumbing supply store make great ferrules too.

Jim
Title: Re: Another source for excellent File Handles
Post by: WadePatton on October 06, 2011, 08:16:55 PM
The steel CO2 containers, 12 gram, I think - make very good file handles. Make certain it's an empty one before trying to drive the tank of a file into it.  Lots of pellet gun shooters around- most areas.
fantastic!  we use these for fixing flats on the road bike(s), but never thought to apply them to file handles...the kicker is that my bike bros will be knocked out by it.

wine-corks and golf-balls adorn many of my files already.  like the red/pink/orange golf balls--or at least range-striped.  note that the (premium-old fashioned sometimes balata covered) balls with a wound-core aren't the type you want. you want the two-piece jobbies- that feel like rocks when you strike them.  i was a golfer in an earlier life--now they're just targets and handles.
Title: Re: Another source for excellent File Handles
Post by: Top Jaw on October 23, 2011, 08:27:55 AM
My son is a drummer and breaks sticks all the time.  These are perfect for smaller files and most of them are hickory.  Go find a drummer and get some of his cast off broken sticks.