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General discussion => Gun Building => Topic started by: SuperCracker on January 05, 2015, 01:06:40 AM

Title: Building a lock from scratch
Post by: SuperCracker on January 05, 2015, 01:06:40 AM
are there any books, tutorials, videos, etc. etc you guys could point me to that deal with building a lock from scratch? Not from castings but forging & shaping it from scratch. I know there has to have been some made I just can't find it.

Haven't been able to find much relevant quality info searching the forums and googlesphere.
Title: Re: Building a lock from scratch
Post by: rich pierce on January 05, 2015, 01:25:46 AM
There was a pamphlet by Pryor Mountain Bill back in the 70s or 80s.  There is also lock making information in the JHAT series of booklets.  Journal of Historical Armsmaking Technology.  Out of print.
Title: Re: Building a lock from scratch
Post by: jrb on January 05, 2015, 01:32:53 AM
There's this old thread here.
http://americanlongrifles.org/forum/index.php?topic=18929.msg177747#msg177747
Title: Re: Building a lock from scratch
Post by: Mark Elliott on January 05, 2015, 04:45:22 AM
Don't forget my recent post.

http://americanlongrifles.org/forum/index.php?topic=33301.0 (http://americanlongrifles.org/forum/index.php?topic=33301.0)
Title: Re: Building a lock from scratch
Post by: Mark Elliott on January 05, 2015, 04:55:45 AM
I don't think there are any "How to" books or videos although there are certainly a number of folks around who have done it.   I think that as long as you are a relatively good blacksmith and bench machinist,  it isn't that much of a problem.   You just have to do it.   Finding the time and energy for it is my problem.  It is a lot of work and paying projects have to take priority.   If I had the time, I would spend the time to make the dies first.   My reason is that making the dies is not as strenuous work (it is sitting work that you stretch out over time) that will save you labor in forging and filing in the end.   The dies can just be tedious to make as you are using chisels and rifflers removing a little bit of material at a time.   Of course, you could cheat with a die grinder.  ;)   The lock would still be hand made, wouldn't it?
Title: Re: Building a lock from scratch
Post by: James Wilson Everett on January 05, 2015, 04:56:59 AM
Guys,

The tutorial on making a gunlock is still a work in progress.  Someday it may be finished, but there is no hurry.  It takes the gunlock about 1/2 way so far, but it does give a start.  Here is the topic address:

http://americanlongrifles.org/forum/index.php?topic=26825.0

Add to this the one on making a frizzen spring in the tutorial section.

http://americanlongrifles.org/forum/index.php?topic=25950.0

Can't do any more work on this as I am soon going on overseas assignment.

Jim
Title: Re: Building a lock from scratch
Post by: gunmaker on January 05, 2015, 05:14:13 AM
Brockways book "re-creating the ML shotgun"  shows pic's of lock making--and a bunch a other good info  40 bucks
Title: Re: Building a lock from scratch
Post by: David R. Pennington on January 05, 2015, 05:18:22 AM
Some of the tutorials on here (see Jim's link above) are probably the best info you will find on scratch building locks outside of spending a lot of time in Colonial Williamsburg gun shop.
Title: Re: Building a lock from scratch
Post by: inlikeflint on January 06, 2015, 08:57:24 AM
I  have a book on building a cap lock I bought about 6 mo ago,  illustrated, 75 pages probably 8 1/2 x11.
Writen by Colin Stolzer, 2008.  It seems to cover it pretty well, but since I have never attemped building one,  I am not the expert.  John
Title: Re: Building a lock from scratch
Post by: FDR on January 06, 2015, 08:43:02 PM
Take an old lock like you want to build and copy it.  I did and you can also.  After 50 years mine still works perfectly. I never made another and it is a "lot of work"
Starrett makes some fine flat ground tool stock that can be used as raw material.  After you make a few this way and get bored you can take a magnet and go down to the river and find you some iron sand, make you own steel and then......  I have seen a Jananese sword made that way so anything is possible with enough "want too".
Title: Re: Building a lock from scratch
Post by: David R. Pennington on January 06, 2015, 10:06:18 PM
I often tackle a job just to see if I can. I may never do it again but at least I know I have mastered the skill sets required in case I ever have to. I spoke to an old watchmaker years ago, (now deceased) who said as part of his training he was required to build a watch movement. It was the only one he ever built completely, though he repaired thousands.
Title: Re: Building a lock from scratch
Post by: inlikeflint on January 07, 2015, 01:02:09 AM
I got the book because some day I too may try it.  With availability of all the lock parts I am thinking toward using a chambers tumbler, sear and springs to make a much older type of lock that is currently not available/   john
Title: Re: Building a lock from scratch
Post by: andy49 on January 07, 2015, 02:49:34 AM
I like John's idea and I think instead of making all parts from scratch, why not piece together existing parts with some modification, into a historical lock that is not available commercially. This could cut down time and tools required.
I have been accumulating parts to do this.
Andy
Title: Re: Building a lock from scratch
Post by: helwood on January 07, 2015, 04:28:52 AM
I'm with David R.  Making a lock from scratch is a work of passion and you want the challenge.  Reviewing Jim's tutorial is a good Idea. Currently I am working on locks for a brace of Spanish Miquelet pistols c.1730.  These are not french flintlocks technically they are a snaphaunce they don't have a tumbler,they have a horizontal sear release, but these use a frizzen similar to the french.  There was a strong influence to everything after Phillip took the thrown.  He was Louis XIV Grandson and took the thrown after the War of Succesion/Queen Ann's War.  I started with a lenk of anchor chain/my source of high quality wrought iron.  My spring stock is W1 drill stock.  And after first carving parts in wood first, the frizzen looked alot like a Large Siler frizzen,so I called Jim and ordered 2.  I don't have the skills yet to blacksmith the 2 bends found in the frizzen.  By the way the amount of time it took just to make all the parts for the 2 locks was 4 1/2 months still working on them engraving and heat treating parts.  I applaud anyone taking on the project, take notes daily and lots of photos as you go it really helps you pick up where you left off the last time you worked on it.  I still haven't figured out how to post pictures on the forum and I can't impose on others.  It could be my New Years resolution.       Hank Elwood
Title: Re: Building a lock from scratch
Post by: CHARLY on January 07, 2015, 08:36:27 PM
well
I ,ll be !@*%&@ !thought I was alone in building a flintlock from scratch  --!
 have built and grossly OVER-estimated  THE DIMENSIONS  of frizzen /hammer mainspring
etc
been at it for months --bush workshop --mild steel scrap plate --
but fiercely determined
 made so many errors --parts far TOO BIG -CLUMSY /UGLY
 THOSE  17th /18 cen olde crafts -men  had time and patience --took great skill -

begged for blueprints for 3 months --got a lot of fotos /websites
track of the wolf --etc
but no-one willing to dismantle his lock & fotograph each part --with a inch rule
 no luck ---
waited --struggled --got it working eventually --but flash pan was rather huge
---nearly burnt me eyeball---
had to scale down --learn by mistakes probably the best way /?
THEN MAGIC --- just when I was slipping off the cliff edge --chap on a  British forum
 posted fotos of an  AMERICAN BOOK ( IRONIC ) --
HEAVEN --- all I wanted ---every detailed dimension/drawing blueprint -a masterpiece !
but ---rather expensive --- excess of 220 us $ with postage to darkest Africa --beyond me for now -will dream on--

saving my pensioners pennies ---one day ---I can build it dead accurate
ok --see ya ---
Title: Re: Building a lock from scratch
Post by: Chris Treichel on January 07, 2015, 08:42:46 PM
yes, this is the right place
Title: Re: Building a lock from scratch
Post by: shortbarrel on January 08, 2015, 02:05:18 AM
Two wrought iron railroad spikes will make a english or german  quality lock. Takes a forge, tools you make to make the tools to make the lock. large and small files and a good vice. You can do it ,if you have patience  and lots of it.
Title: Re: Building a lock from scratch
Post by: Bob Roller on January 08, 2015, 02:09:58 AM
Two wrought iron railroad spikes will make a english or german  quality lock. Takes a forge, tools you make to make the tools to make the lock. large and small files and a good vice. You can do it ,if you have patience  and lots of it.

Patience yes,the patience of a cigar store indian will be about right.
 Bob Roller
Title: Re: Building a lock from scratch
Post by: helwood on January 08, 2015, 04:22:56 AM
Charly,  I understand wanting to build locks.  Another source of full size locks is the Rifle Shoppe in OK.  One of the things you might check out is the "Golden Mean"  the 3:5 ratio during this period. The guilds followed it pretty close so with Fibonacci dividers you can figure it out.  But I must say it is not written in stone but it gets you on the road.  If you get the chance you should try comming to Bowling Green Ky for the 10 day classes.  It's the only place I know of that has so many people on the same page,Flintlocks.  The Miquelet locks I'm making are only from Ricard Marti's book photos.  Good luck,    Hank Elwood
Title: Re: Building a lock from scratch
Post by: CHARLY on January 08, 2015, 11:19:16 AM
Guys,

The tutorial on making a gunlock is still a work in progress.  Someday it may be finished, but there is no hurry.  It takes the gunlock about 1/2 way so far, but it does give a start.  Here is the topic address:

http://americanlongrifles.org/forum/index.php?topic=26825.0

Add to this the one on making a frizzen spring in the tutorial section.

 Hello James Everret --
saw your photos on building a flintlock from scrap /scratch --
I was blown away --by your supeb craftsmanship /stunning photography
 so impressed was I --that I have begun all over again --scrapped my 4 disasters-
am now following  your masterful fotos --
scary ---the size of the detachable flah pan --had me stunned -
I got it all wrong --guessing dimensions off  downloaded  IMAGES  for th last year
was ambitious /foolhardy all failed /big clumsy ugly result!
I wonder if you could supply me with any dimensions of the completed parts you made ?
 
 I live in  Central  Africa --only internet is my inspiration to get this muzzleloader working
its only the plate I thought --but now I realised -its a mammoth task to get accuracy
 thanku for the inspiration -
 charly-
 

Can't do any more work on this as I am soon going on overseas assignment.

Jim
Title: Re: Building a lock from scratch
Post by: CHARLY on January 08, 2015, 11:42:50 AM
I'm with David R.  Making a lock from scratch is a work of passion and you want the challenge.  Reviewing Jim's tutorial is a good Idea. Currently I am working on locks for a brace of Spanish Miquelet pistols c.1730.  These are not french flintlocks technically they are a snaphaunce they don't have a tumbler,they have a horizontal sear release, but these use a frizzen similar to the french.  There was a strong influence to everything after Phillip took the thrown.  He was Louis XIV Grandson and took the thrown after the War of Succesion/Queen Ann's War.  I started with a lenk of anchor chain/my source of high quality wrought iron.  My spring stock is W1 drill stock.  And after first carving parts in wood first, the frizzen looked alot like a Large Siler frizzen,so I called Jim and ordered 2.  I don't have the skills yet to blacksmith the 2 bends found in the frizzen.  By the way the amount of time it took just to make all the parts for the 2 locks was 4 1/2 months still working on them engraving and heat treating parts.  I applaud anyone taking on the project, take notes daily and lots of photos as you go it really helps you pick up where you left off the last time you worked on it.  I still haven't figured out how to post pictures on the forum and I can't impose on others.  It could be my New Years resolution.       Hank Elwood

 THANKU  Hank --the advice is well appreciated--
I have the bull /( lock ) by the horns ---and have received a battering --but am un-deterred
got to get it right --Everrets work has me trembling in awe of such skill!
I see you also ----are a victim of trying to post your photos on this forum -
join the club ----I sympathise --its agonising /frustrating as $#*! --
 photobucket --method --even on  European gun forums ---creates a lot of controversy
 hot air ---I have grumbled /got nowhere for months now --and cannot progress if I cannot show my work problems ---in images ---

but other sites have a quick -click -on file --upload hi speed system
thank goodness
regards - Charly
Title: Re: Building a lock from scratch
Post by: James Wilson Everett on January 08, 2015, 03:09:26 PM
Guys,

Some more information on this topic can be seen on an older topic "Scratch-built locks".  

http://americanlongrifles.org/forum/index.php?topic=18929.msg177747#msg177747

This ones does show a bit more about that tricky task of getting a double bend into the cock forging, and the jig used to perform that task.

Also, here is more information on making and using a tumbler mill.

http://americanlongrifles.org/forum/index.php?topic=31262.msg300079#msg300079

Jim
Title: Re: Building a lock from scratch
Post by: James Wilson Everett on January 08, 2015, 03:46:20 PM
For Charly,

My apology, but a ruler is almost never seen in my shop!  Perhaps my work could be improved if I did use one!  I almost always just copy an existing piece as can be seen in the tutorials.  For the lockplate in the half done tutorial on making a flintlock, the lockplate is 5-1/2 inches (14 cm) long.  I hope that this can give a scale.

This lock is the proper size for a long rifle, a pistol lock would be a bit smaller, 5 inches, and a musket lock would be a bit larger, 6-1/2 inches.

I hope that this can give some scale to the photos.

Jim
Title: Re: Building a lock from scratch
Post by: gunmaker on January 08, 2015, 08:48:59 PM
Charly,  Do you have photobucket ?  With the help of youngest son I'm able to do a few things with this @!*% computor.  So, I copy my pic's off camera (never used phone)  to the computor into picasa (its free)  then go to your photobk't acc't.  Click on library, create an album if you want with a name "lock making" maybe, whatever.  Click upload photos, then click choose photos or video, you should get a small screen that shows your operating system, desktop, pictures  a bunch a stuff.  click my pictures, select that pic or pic's open it--it should go automaticaly to your photobkt album.  Now go back to photobkt (oh it helps to have both windows open, just go back and forth)  put curser on your pic and see a gear wheel,  , a small menu will drop down, select share links, another screen pops up, choose  IMG on right side, it turns yellow, close that window.  Now go back to our site and open your topic, type some comments.hit enter 2 times--to give a space.---NOW  hit Ctrl and V together---zap pic flys to your open topic....I hope.  AND I hope this makes sence. Without my web designer son I'd be in dark as well.  good luck...........Tom
Title: Re: Building a lock from scratch
Post by: Yancey von Yeast on January 09, 2015, 02:09:28 PM
I built this one from scratch along with several others.  It is all about perseverance and elbow grease.  I'm not sure that from a financial perspective, it gets you ahead on the price of the gun.  Each hand made lock that I have built took longer than it took to build the gun itself.

(https://americanlongrifles.org/forum/proxy.php?request=http%3A%2F%2Fi1123.photobucket.com%2Falbums%2Fl553%2FYanceyvonYeast%2FHVFLock.jpg&hash=2b82d1c1f1fd813cdc67bc45d13bbbee4500d7a4) (http://s1123.photobucket.com/user/YanceyvonYeast/media/HVFLock.jpg.html)
Title: Re: Building a lock from scratch
Post by: Dennis Glazener on January 09, 2015, 06:30:45 PM
Quote
Each hand made lock that I have built took longer than it took to build the gun itself.
That's the reason most of the gunbuilders bought their locks, especially the southern makers. Barrels of English locks coming in through Philadelphia. Made for less labor intensive rifles, more profit for the maker.
Dennis
Title: Re: Building a lock from scratch
Post by: James Wilson Everett on January 09, 2015, 07:25:30 PM
Guys,

Certainly 90% of the work in gunmaking is in the lock and barrel alone.  The gun is quite nearly complete before a piece of wood is obtained for the gunstock.

Jim
Title: Re: Building a lock from scratch
Post by: Jim Kibler on January 09, 2015, 10:29:08 PM
When building a lock or I'm sure forging a barrel, it's easy to understand why specialization developed.  Some tasks really benefit from this approach.  I'm sure we would be shocked at the efficiency developed from such a system.  All these concepts were true then and still are today.
Title: Re: Building a lock from scratch
Post by: CHARLY on January 12, 2015, 11:10:26 PM
 YEOW!
 Yancy von Yeast --!   words cannot describe that beauty! astounding ! just when I thought I had seen it all ---I sit in wonder ---where did you get the endless patience -?
now I am more than determined to get it right --even if I have bugger all to work with- in the backwoods-

 a very gracious /unselfish fella in POLAND -- has just sent me a PDF 
of  1776  German lock --with all dimensions ------astounding detail --
very similar to George  Laubers great work --
    This forum has given one--  FAR-more help-- than  ever expected ---so much overwhelming
help /advice/ inspiration/  and unbelievable skill of lock craftsmen worldwide - but esp in the USA --

  a beginner can only humbly accept all views /data --so much information is overwhelming at first-
 but now I know what a mountain a novice has to climb --quite daunting but not hopeless!

   the Polish lockmaker referred me to his ( genius) friend --who showed me some mindboggling
European  inlaid ivory in walnut carved wheel-locks  stocks--out of this world --phenomenal
work ---
--he read my grumbling  on this forum ---sent me exactly what  was required-
even if it is-  a mission to translate from the  German /Russian -text -its free !---supa dude !
regards  C
 er--- question --why the need for a BRIDAL ? what is its purpose ? weird ---is it just a cover /protection ?   

--
Title: Re: Building a lock from scratch
Post by: CHARLY on January 12, 2015, 11:17:12 PM
Two wrought iron railroad spikes will make a english or german  quality lock. Takes a forge, tools you make to make the tools to make the lock. large and small files and a good vice. You can do it ,if you have patience  and lots of it.
WELL --   thanku ---  NOW  I have a source of wrought iron -I think ?
the  Zambezi bridge /railway was opened between   N /S   Rhodesian  colonies in 1901

 I assume --- the railroad spikes there are wrought iron ?--
cannot remember when Bessemer first  converted  cast iron to steel --?-
worth a visit ----!  wheres my pick -axe!
 regards  C
Title: Re: Building a lock from scratch
Post by: gunmaker on January 13, 2015, 12:11:36 AM
The bridle supports the tumbler on both axis' so no wobble/play.  Smoother lock operation no twist....Tom
Title: Re: Building a lock from scratch
Post by: Mark Elliott on January 13, 2015, 03:57:21 AM
Carl,

I don't want to hear about any trains derailing in Southern Africa.  :D
Title: Re: Building a lock from scratch
Post by: Bob Roller on January 13, 2015, 07:02:57 AM
YEOW!
 Yancy von Yeast --!   words cannot describe that beauty! astounding ! just when I thought I had seen it all ---I sit in wonder ---where did you get the endless patience -?
now I am more than determined to get it right --even if I have bugger all to work with- in the backwoods-

 a very gracious /unselfish fella in POLAND -- has just sent me a PDF 
of  1776  German lock --with all dimensions ------astounding detail --
very similar to George  Laubers great work --
    This forum has given one--  FAR-more help-- than  ever expected ---so much overwhelming
help /advice/ inspiration/  and unbelievable skill of lock craftsmen worldwide - but esp in the USA --

  a beginner can only humbly accept all views /data --so much information is overwhelming at first-
 but now I know what a mountain a novice has to climb --quite daunting but not hopeless!

   the Polish lockmaker referred me to his ( genius) friend --who showed me some mindboggling
European  inlaid ivory in walnut carved wheel-locks  stocks--out of this world --phenomenal
work ---
--he read my grumbling  on this forum ---sent me exactly what  was required-
even if it is-  a mission to translate from the  German /Russian -text -its free !---supa dude !
regards  C
 er--- question --why the need for a BRIDAL ? what is its purpose ? weird ---is it just a cover /protection ?   

--


 The bridle stabilizes the tumbler.I read somewhere that the addition of this little piece set the
development of breech loaders back for a very long time.Precise fit of parts and RIGIDITY makes
for a very smooth lock.

Bob Roller