Important !!!
first off before i went and left the fly out , i would give Jim Chambers a call . he will tell you what to do .
Some tumblers have the half cock geometry on an outside plain of the full cock . The fly lifts the sear nose over this difference. In such cases , removing the fly will then cause the sear nose to slam full into the ½ cock and possibly break the sear .
Im saying this from experience and while sitting here looking at one of Buds original locks .
On the at lock , the ½ cock is outside the plain of the full cock .
With a light trigger pull , the sear will NOT clear the ½ cock ,without the fly in place
Call Jim first
now a question . when you checked your inletting , did you remember to check the depth of your sear hole to insure that the end of the sear bar , was NOT bottoming out ?
if not , then when you tightened your lock down you may have distorted the sear enough that it is rubbing on the lock plate and thus not getting full easy travel..
you also say that the lock is now catching at 1/2 , even when out of the stock .
first thing i would do is check where its catching . is it actually in the 1/2 cock notch or is it catching the fly . . My bet is that your catching the fly and not the ½ cock notch . if your fly is working properly it should drop and completely cover the 1/2 cock when you pull the cock to full .
As such e ven a small burr on the fly is enough to catch the sear .
So check where the sear is truly catching . Then give Jim a call . He wont Bite .
Well LOL , if you continue to slam the sear into the ½ cock , he just might LOL