With the sear still in the lock, I study the extreme travel of the sear's bar, so that I can make a recess for it that is large enough. Then with the sear off the plate, I mark the sear screw hole with a pencil. Then I lay the sear against this mark, but upside-down, so the bar is sticking straight up. It doesn't matter that the rest of the sear sits in the wrong spot - the tail lays correctly. Then I mark those extreme travel locations, drill a 1/4" hole with a brad point drill and a drill press. Then it's just a matter of using chisels to enlarge the hole in the areas where the sear bar needs clearance. In most cases, the hole comes dangerously close to the lower edge of the plate inlet, so be careful where you drill the hole. that's why I use a brad point drill...it keeps the bit from wandering and it also yields a flat bottomed hole.