Interesting idea of the peg to block the hammer, that may be the way to go if I can't make a half cock notch work, and just replace the tumbler like it was found (without the break)
I plan to drill the old one and silver an allen head bolt to the end of the break, so I can see if the notch is in the proper place... It would be a shame to put all the work into duplicating the piece only to find the part was a poorly fitted replacement. No real way that I know of to observe the interaction of the sear and trigger without rotating the tumbler under load.