There was once a long discussion of how J.P. Beck made his hinges and achieved the distinctive look. From what I have been able to determine, I believe that he made the hinge a distinctive separate element from the lid and the front of the box. The hinge is made by looping over a thin .032 brass for each side of the hinge. The knuckles are then cut and fit. The door and front of the box are then inserted/sandwiched between the hinge ends and are soldered into place. This allows the door and front of the patchbox to be made of more substantial material. On the top the hinge edge is trimmed back almost to the knuckles. I then file it up a little and this is how I do it, right or wrong.
I would like to thank you all for the nice comments. The original is a spectacular gun, that I am sure J.P. built for someone who wanted an over the top gun. There are several other Beck guns out there that show many of these same features. I was always surprised that the gun he allegedly built for President Washington was a rater mid level wooden box gun...
Van, Greg is quite pleased with the gun, he is already planning another...
Jim, I am sure looking forward to the KRA show, and will be anxious to see what you bring this year.
Best wishes to all
Ron