Got the plug fitted and brazed in place. Not perfect flow but it’s not going anywhere. To “time it” I inked the inside surface of the cock around the tumbler axle hole.
Then screwed the cock down onto the square tumbler axle shank. Then with the lock on half cock I put a flint in the jaws and rotated the cock on the tumbler axle till I had a bit more gap between the flint edge and the frizzen. I tightened the cock screw down tight.
Then I used a triangular needle file to slip in between the lock plate and tumbler. I used that to mark the tumbler axle square on the inside of the cock. After filing and trying it fit good and tight. Fun stuff. Now it’s timed better and I can use a regular length flint. I gained about 1/8”.
These last 2 photos above are in backwards order. Best I can do from a phone.
I often see folks posting they want to make locks from scratch and just want some plans. I find that very small changes in dimensions and angles make a lock fail or succeed. Still learning.