The lock plate needs to be square to the barrel. If you have the lock tipped downward, that will give you the appearance of a gap at the bolster. Yes it’s hard to put a square on that area, but you do not have to get contact to be able to visually see a difference. This is one of those cases where working on a blank is easier, if the top, bottom and sides are square to each other, you can easily detect this. If your basing your plate depth to a surface that is not square to the barrel to begin with, you will have problems. Take all the parts off the lock plate, get that the way you want it mounted first, then start adding parts and checking fit with each piece. If things get out of whack, then you know THAT item that was just put on is the issue. Keep doing that till all is together. I usually get the plate in first, then drill/tap for lock bolts. It’s only then that I start putting in the guts of the lock. I haven’t worked on one of Jim’s kits, but the barrel looks clean and straight, and doubt that the bolster was machined poorly, but each can be checked with a good straight edge up to a light.