Pre-cuts should always be washed before being cut into patches. We do and never have a problem.
I noticed that you thought they were being burnt, ie: frizzed - frayed is a different adjective than frizzed. Friz denotes burning - which happens if the patch is cut upon loading, or if it is too thin.
The suspect frizzing is from the patches being too thin for the .490" ball - that is why LB and Roger F. suggested the tighter loads that we do not have problems with.
Mathematics, while not my strong suit, is vitally important in finding a good ball and patch combination.
Add the ball's true size, to double the patch thickness. This must be several to .010" LARGER thant he groove diameter side to side for the load to effect a seal and shoot cleanly.