Hi guys,
I was able to get in touch with my friend. So here is another photo of the butt piece. (I’ve repeated some of my description to go along with the images. Sorry for the redundancy.)
As the pictures show, the extension and crescent pieces are thickest at the center where they meet, and are forged out so that they are come to a fine but vulnerable edge. The toe is also forged out to the same thin dimension.
Note in particular the contrast in surface textures in the joint area. The crescent at point “A” shows a coarse texture (perhaps the result of a break?). [I hope that is visible in the photo. Photobucket cut the resolution way down, so it may not be as clear as I had hoped.] The extension at “B” shows a smooth upper surface (filed smooth and rounded) but a sharp, irregular lower edge (the result of a break?). In contrast, both the crescent and extension show smooth texture at the corners “C” (filed so as to leave no sharp edges, not broken, never welded). (If you have access to the old Sept 2004 MB article, you may want to revisit the p 37 photo as well, so as to get a different camera angle. The image quality in the MB article obscured a lot of the detail, but the irregular edge at “B” is visible.)
From the angle in this photo you can see the two flat head screws fairly well, and can compare them to the smaller, domed-head screw in the extension. The hole for the screw on the extension has been countersunk. I have not had a chance to examine the rifle again since I made these photos, but it looks like the head of the lower screw sits deeper than does the one at the top. That
may be because that lower hole was countersunk (being a mate to the one on the extension), while the other hole is not countersunk (perhaps being a new hole made as part of a repair?). But I’m just guessing here. Without pulling the screws, it would be hard to know. It may just be because the lower screw is pulled down tightly in the thin metal at the toe, causing a dimple in the metal. A dimple is visible in one of the MB photos, and another of my photos, as well.
GB’s work on the trigger guard demonstrates his skill at the forge and anvil (including welding). His work on the box (with a perfectly fitted 9 knuckle hinge) demonstrates his attention to fit and detail in his work. There is nothing “out of place” on this rifle other than the “two-piece joint” in the butt piece and the two ill-fitted flat head screws.
While studying the images, also be sure to have a look at how the butt piece extension is set
into the comb, rather than sitting on it or wrapping around it. That detail was also visible in the Muzzle Blast photos, but may have been harder to see because of the camera angle in those photos. Finally, note that, to the extent that the butt piece extension has “flats”, they are very mild with rounded edges. The only part that is truly flat is the area just before and behind the countersunk screw in the extension. (The rod pipes have similar, very mild flats with rounded edges, similar to those on the Bogle rifle.)
I hope you will have a look and comment on the stock, as well. The butt shows some water damage, but you can see the color well enough further up the butt stock. The iron work shows the “black oily residue” (as Mark Elliot described above), but there is no build up of varnish on the wood (such as I described seeing on some later TN rifles).