Daniel, you may have trouble getting and holding the orange heat you need to harden your frizzen with case hardening compound. with just a propane torch. But it's worth a try.
Grind away any cratering that may be in the frizzen's face. An electric drill and a drum sander wil do it. Or a file if it's that soft. Polish the face before you start hardening.
Have a large vessel of room temperature water at hard, into which you will immerse the frizzen when it is ready. Holding the frizzen with a pair of pliers by the toe area, lay the heat to the frizzen and when it is very red/orange, pour a tablespoon full of Kasenite over the face of the frizzen. Heat the frizzen up and hold it at that heat until you are bored, and then pour on another spoon full, and repeat. After these two applications and a good long soak at as high a heat as the torch will provide, drop the frizzen into the water. Retrieve the frizzen and clean it up, install it and see if it sparks. Might surprise you.