I built a .45 Leman Trade Rifle at the Green River Rifle Works in 1978. This was in a class in Antique Custom Riflesmithing taught by Greg Roberts, production manager. I may give this rifle to my greatgrandson Trenton, 14, in Hawaii. He wants to hunt wild pigs and really wants a .45 flint Lancaster I built. I do not know if real blackpowder is available in Hawaii, and some is necessary to shoot a flintlock with Pyrodex or Triple 7 powders, available there. I asked his dad to see if they can buy real black powder there. If not, I can give him this percussion rifle if he wants it, which can use Pyrodex or Triple 7. So I tested these powders in comparison to black powders so I can advise him how to use them. I will post these results in separate posts.
I used .440 Hornady balls and various patches, lube always Murphy Oil Soap and alcohol. Primers were CCI 11 with a Hot Shot nipple, necessary for the Pyrodex and Triple 7 powders. I shot at 50 yards from bench through my Oehler 35P chronograph, plotting each shot and finding the patch if I could.
Pyrodex and Triple 7 and Swiss need strong patches and I tested several. There was JoAnn .007 (crushed reading) linen (too loose a weave), JoAnn .012 linen (too thick for this ball and bore), OxYoke .015 (which mikes .012 but compresses to .0065) which worked very well. Also some of my other linen patches which worked best. Some powders needed overpowder wads (OPW) which I cut from wool. I used weight-corrected measures for 35 grains of Goex 3F and Olde Eynsford 3F and the same 70 grain measure (made from a fired 7mm Rem Mag case) for Goex 3F, 2F, OE 3F, OE 2F, OE 1 1/2F, Pyrodex P and RS. I also used it for Triple 7 3F and 2F but later made a 50 grain (Goex 2F) measure for them. More on that later. I did not have Swiss 3F, but Swiss 2F and 1 1/2F needed their own measures. The 70 grain Goex 2F measure held 79.3 grains of Swiss 1 1/2F!
On Target 1, I started with 35 grains of Goex 3F and a JoAnn linen that miked .012 but compressed to .007. The weave was too thin and it is not a good patch One blew, velocity 1395 fps.
On Target 2 I used this patch with 35 grains of Olde Eynsford 3F and all patches blew. 1490 fps. Then I went to an .009 super muslin and four averaged 1379 but all patches blew. I have not yet shot a good group with OldeE. 3F in any caliber and do not like it. On the same target I went to 70 grains of Goex 2F, trying 3 patches. I used 35 and 70 grains because those are what this rifle liked when I built it 35 years ago.
Target 3 was 70 grains of Goex 2F and the .015 OxYoke, which really mikes .012 on the ratchet and crushes to .0065. I was surprised at how well this patch worked. OxYoke is now Eastern Maine Shooting Supplies. Velocity 1737 fps, and this was my bench mark for comparison of other powders. Target 7 was ditto but 70 grains of Goex 3F. One patch holed, 1820 fps.
Target 6 was ditto but 70 grains of Olde E. 3F. Two of three patches blew, 1965 fps velocity on good patch. Target 11 was 70 grains of OE 3F with JoAnn .012 linen. First shot missed the target! Then I went to a linen that mikes .014 but crushes to .007, a very good patch. After the second shot with this, used an OPW. Velocity 1873.
Target 4 is 70 grains of OE 2F and an OxYoke patch. 1829 fps, a good powder. Target 12 is 70 grains of OE 1 1/2F, and my .014/.007 linen. Cleaning patch on the seater jag. 1824 fps. Very good accuracy.
Target 13 was 70 grains (weight-corrected new measure) of Swiss 1 1/2F and the .007 linen, no OPW, cleaning patch on seating jag. All good patches. 1736 fps. Target 14 was ditto except I used an OPW. Velocity was 1768, 32 fps faster, accuracy the same.
Target 15 was 70 grains of OE 3F with a Teflon patch, 018/.011. Tight to load. Cleaning patch on seater jag, no fouling problem. Again, powder no good in this rifle.
Target 16 was 70 grains of "Swiss 2F" that I got from someone, repackaged in a Goex can. I think it might me mixed. First three shots with JoAnn .018/.012 linen, had to hammer the short starter. Blew patches, one at 1927 fps. This could be a good patch but it too thick for this ball and bore. Shots 4, 5 and 6 were from a new can of Swiss 2F, 70 grains of a weight-corrected measure, same JoAnn patch. 1949 fps. Good accuracy. Cost me $30 per pound?
In summary, OxYoke (now Eastern Maine) .015 patches worked very well, though some powders require an OPW with any patch. 70 grains of Goex 3F was 83 fps faster than Goex 2F. Olde Eynsford 2F was 92 fps faster than Goex 2F, but about the same as Goex 3F, OE 1 1/2F and Pyrodex RS. I'll break off here and come back with Pyrodex and Triple 7, then the flintlock.