I have this theory/suspicion/belief that the perfect hole size is closely related to the grain size of the main charge. The finer the grain, the smaller the hole. The larger the grain, the wider the hole.
In the early 19th Century the East India Company studied touch hole size in the Brown Bess musket. They found, with their musket powder, that the larger the hole the quicker the ignition and the more efficiently the powder burned. More reliable ignition and consistent pressures. Till it became too much of a risk to the adjacent soldier in the line. The musket powder of that time in the English army was of very high quality. They were looking primarily at reliable ignition with an already primed pan. So any main charge dribbling from the touch hole was not a factor.
At the other end of the scale we have quality sporting fowlers with finer grain sporting powders, again of the highest quality and likely better than the very best today, with tiny, coned holes in platinum or gold liners. Famed for their reliability and ultra fast lock time.
My suggestion is that a smaller grain will more easily ignite and more quicker burn and can do so with a weaker initiation from the priming charge occasioned by a smaller hole. Conversly a larger grain is less easily ignited and slower to burn and will require a stronger initiation provided by a wider hole. On this theory I have opened up my touch holes till just a few grains of the of the chosen main charge will consistently pass through the touch hole into the pan.