I use Brownell's 6 x 48 scope mounting screws too. I bought extra drills (#31 I think) and ground the end of one square, so that after the tap drill hole is made, i can make the hole flat bottomed...it gives another full thread of so in the hole. I did the same to a bottoming tap, by the way.
Also, I drilled and tapped a piece of 1/4" steel plate so i could run the screws in to the exact depth I wanted, then grind them off on the belt sander. When I back the screw out of the plate, it cleans up the thread. Then when I install the screws through the rib and into the barrel, they can be run in tightly.
I glue the rib to the barrel with a couple shots of CA (crazy glue), and drill the rib and barrel at the same time with the tap drill. Then I give the rib a tap longitudinally to remove it, tap the barrel, and drill the clearance holes in the rib.