Guess I lucked out. .397" ball (mould casts oversize) and .0215" ticking shoots identically as when using .0225" denim for patching, lube identical. Switching to a .400" ball and .019" stretchy denim shoots same poi, but a tich more accurately- ie; tighter groups.
.32 shoots lower with tighter patch, but shoots a bit tighter - again, .0215" vs. .0225" - only a thou difference, but different material- ticking vs. denim.
.58 shoots the same with .0215" and .0225" patches as long as I'm shooting the .570" ball (double rifle).
.69 doesn't care much, shoots to the sights with all combinations. For instance, a .684" pure lead ball with .0225" patch shoots to the sigths at 50 yards with 82gr. 2F and with the same load, ball and a .030" denim patch, shoots identically- right to the sights (set in 1986).
I suspect the most difference will be in the smaller bores, as with larger bores, you can also get away with more ball and bullet defects than with smaller bores.