Okay, thanks for some great information. The lock was not from a kit, so the frizzen was pre-hardened. One of the main reasons I built this rifle was to make myself learn the in's and out's of the flintlock. Some great shooters that I really look up to encouraged me to get a flintlock and learn how to shoot it with the assurance that learning to shoot a flintlock would drastically improve my shooting of anything else. After my few trips out I think I sort of understand what they mean, I'm not sure I hit even the barn behind the box with the target attached to it:) The lock does spark, so maybe it is where my flint hits the frizzen, or lubrication needed. Where on the the frizzen should the flint be first making contact, about 2/3 of the way up? I have been shooting with the bevel up so far, but will try it with the bevel down and see if there are any improvements. How many shots are normal before having to knap a flint? The sparks seemed to get worse as the shooting continued, or in other words, the flint seemed to need more adjustments the more shots in. Hugh, I sure appreciate the offer and may need to take you up on it, though this is part of my self imposed flintlock journey and really want to learn so I have the knowledge in my toolbox for future needs.