I use a .490 ball (store bought Hornady) and have settled on a denim patch that measures out at .025" the way I twist the mic.
I would have not thought it would have been a suitable patch thickness just trying a piece over the bore with a ball on it. Seems way too thick but after it's lubed, the patch is very pliable if that's the right word.
I use 50/50 crisco & bore butter as a lube. I'm not shy about the amount that goes onto the patch as long as I work it into the cloth well. I pre-cut the patches 1 1/8" sq with a box cutter razor.
It takes a short starter to load, but ramming is easy. No cleaning between shots ever. I've fired up to 35 shots in one session w/o cleaning and could have kept going.
I use an easy charge of 65gr FFG for nice accuracy out to 100m.
I don't hunt,,just targets.
I started out w/ thinner patch material,,different materials like flannel, even cut patches from the stack of canvas shot bags I have. I tried double patching, all sorts of combinations.
The flannel was nice,,I could thumb load and accuracy at times was good. But it couldn't be counted on. No consistancy. Same with the other slightly thicker and different materials/weave I tried.
The thicker denim patch finally tightened up the group and elliminated the occasional flyers I was having with most any combination.
BTW the lead shot bag material is too loosely woven. It shreds apart upon firing (or maybe loading)often and shots go off on their own.
Too bad, It was about the right thickness.
Just my experiences with my F/L w/ Colerain 50cal bbl