Rich ,
You raise a bundle of issues to deal with. I tried to address each as best I could.
My skilz are not in physics. I'm better at making inane suggestions to drive people nuts. I think the important decisions to be made in the experimental design and execution are:
1) Whether you'll keep distance from ball to muzzle equivalent from setup to setup or overall barrel length (including patent breech) constant. Just choose.
I suspect this is a relatively simple matter.
2) Whether a longer barrel will give a better opportunity for differences in charge ignition and rate of burn to reveal themselves in a faster ball exit from the barrel. I realize that if you use one camera, a short barrel may be required to see both flashes. But since patent breeches were developed for birding guns (I think), a barrel of 28" or longer may be appropriate.
Here I suspect we're looking at this from different perspectives. In the last set of barrel ignition tests, the barrel was 2" long. No ball was used at all. The cell at the muzzle simply recorded the "stop time" when gases reached the muzzle. (The testing was done inside my garage in winter. ) So the gases were not restricted by a ball. Please take a look are the following 5 minute video that shows the methodology used:
http://www.blackpowdermag.com/mb/If the purpose of the test is to see how rapidly the barrel charge is ignited, probably no change is needed. If we want to evaluate combustion efficiency, I may be in over my head.
3) How to discern whether a faster exit of the ball is due to faster ignition of the charge, higher velocity, or both. Can a chronograph be used as well?
Here I would not worry about the ball exiting and would only concern myself with ignition time. If we wish to look at velocities, I'd suggest doing that separately with a chronograph outside my garage.
4) Whether variables like charge, granulation, compression of the powder charge and tightness of the ball/patch combination could affect outcomes. You already have many variables (several breech designs and touch-hole designs) so you'll want to keep as many things fixed as possible. Since the Nock breech was developed for hunting guns, I suggest a reasonable hunting load that has proven accurate in the barrel of choice. It may be helpful to seat each ball with the same pressure.
I agree that all of these are variables to be controlled. We would need to measure the charges. I did this previously using powder from the same can. Seating pressure and patch/ball tightness were eliminated by not using a ball.
5) If in the end, pan ignition, touchhole design, or touchhole location (as suggested above) are primary determinants of "speed of ignition" then these variables need to be constant as well. In guess the Nock breech was usually combined with a touchhole liner, so maybe that is the best way to proceed.
Lock performance will be excluded by igniting the pan with a hot copper wire. This works well and removes all the variables a lock introduces. Regarding vent design and location see #7.
6) How many reps? These experiments will take a lot of time.
Larry is very good at figuring out how many replicates are needed to determine whether changing variable causes less deviation or changes the mean in an outcome, or whether no difference is the likely outcome.
Joe Sharber, an ALR member, has assisted me in the past with inperpreting data. He offered to do so here as well.
7) Whether the experiements you will conduct could have impact on commerical product sales. In general, not so many folks are interested in science unless it makes their product look bad or shows a product may not offer an advantage. If you found out that a drill touchhole was as fast or faster than a popular commercial "fast" touchhole, the experiments may be considered "product testing". Of course the setup you are using is ideal for testing various touchhole designs as well as breech designs.
I already have data that will help us here and help to avoid reinventing the wheel. In testing of straight cylinder holes (MB 2000 April),I found that the fastest I could get with a cylinder hole was .0404 seconds (average of 20 trials). The most recent "Pan/Vent Experiment" was done with a Chambers liner. That yielded a best of .0360 seconds. Both used the same barrel stub. That stub also has a 14/28 hole that could be used for additional liners. Plus Dan Phariss is sending me a breeched stub for more possibilities. BTW, the "Pan/Vent Experiment" mentioned above has been submitted to MB, hoping for a March '09 publishing date.
Rich, this my muddy the water more than cleaning it up. The issues about doing this in the garage complicates things if a loaded ball's restriction is necessary for the test. Photo cells in sun light can be a pain. I had to block off windows in the garage to get good data. My opinion here is that if we are only concerned about ignition speed, a ball isn't necessary. The gasses exiting the muzzle will work.
I welcome your further comments--
Regards,
Pletch