I would be very interested to read how a straight grooved barrel would shoot bird shot more accurately than a smooth barrel with components available in the 18th or early 19th century.
Prior to 1769, "bird" shot was generally made ovoid or even heart shaped and known as "Rupert Shot." after Prince Rupert. I doubt Rupert shot would have been very accurate.
"Rupert shot was the most common lead shot (10,726 pieces) from the Dog River site. The production of Rupert shot was first detailed in a 1665 publication entitled To make small shot of different sizes; Communicated by his Highness P. R. [Prince Rupert of England]. It was made by heating lead in a colander from which small drops fell as pellets into a container of water. Rupert shot at the Dog River site dates to the Rochon occupation of the French and early British colonial periods.
We also recovered 1,557 drop shot, 176 buckshot, and 36 musketballs. Drop shot was invented in 1769 by William Watts, who, as the story goes, inspired by a hailstorm experimented by dropping molten lead through a colander from a height of 200 feet into a tub of water. The effect was to produce perfectly round lead shot. Shortly after he patented his idea, drop shot was being mass-produced at "shot towers" and soon replaced Rupert shot. Buckshot and musket balls are made from molten lead poured into two-piece gang molds. Some of the Dog River examples are spent (or fired), and others have teeth marks indicating they had been chewed. Lead sprues (waste from making shot in molds), and lead spillage and scrap indicate the lead shot was produced at the Dog River plantation."
http://www.southalabama.edu/archaeology/dog-river-weaponry.htmlMore info from the old forum:
http://americanlongrifles.org/forum/index.php?topic=625.5;wap2After 1769 or most likely a few years later in this country when drop shot became commonly imported here, then to achieve the best accuracy - we get into the problem of uniformity of loading components. I'm sure the better shooters then as now tried to use the most uniform components after trial and error showed what each gun liked best. However, the problem for some time was getting uniform components, especially in this country and prior to the 19th century.
In the modern made straight grooved guns, I wonder how some people came to the conclusion that they were more accurate than smooth barrels with bird shot? Were the guns fired first with the barrel smooth bored and then grooved and shot again to test accuracy? That's the only way I know of to give true test on whether the straight grooves might allow better accuracy with "bird' shot, I would think? EDITED to add: I would also assume this to be the best way to test accuracy with a PRB, I.E. first with a smooth bore and then straight grooved and tested again?
Gus