Author Topic: dovetail box  (Read 3349 times)

Offline David R. Pennington

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dovetail box
« on: May 11, 2014, 07:20:58 AM »
Here is how I make a dovetail box.

Layout and cut boards.

I use a plane to "shoot" boards perfectly square. I make sure all pairs (ends and sides) are true and square.
I set my cutting gauge to a hair wider than the boards thickness and scribe all way round ends of all boards.

Lay out my dovetails by eye with a set of dividers to keep them even. I set out the tails and cut them clamping the long sides together. I cut both boards at the same time this way with back saw and coping saw.


Lay out bottom dado groove to width of my dado plane blade.

Start end of grooves short of end of boards so they won't show on outside.

Cutting groove with dado plane.

Lay out pins from tails. I like to mark waste areas so I don't get confused.

Cut out pins with back saw and coping saw. Make sure to cut on correct side of line!

Trim to scribed line cutting in from both sides.


 Pare up true.

All pieces cut and ready to fit up.

Trim pins as needed.

Fit up tight but not too tight especially on outside pins or boards may split.


Nothing to it! Now for the bottom and lid.


VITA BREVIS- ARS LONGA

Offline P.W.Berkuta

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Re: dovetail box
« Reply #1 on: May 11, 2014, 04:44:19 PM »
"Nothing to it!" -- say's you!! Very nicely done -- thanks for the pictures. I've been putting off building a display box for two knives that I made for my grand kids. After looking at your work I realize I have to get off my "duff" and start the project very soon or Christmas will have come & gone! 
"The person who says it cannot be done should not interrupt the person who is doing it." - Chinese proverb

Offline Tim Crosby

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Re: dovetail box
« Reply #2 on: May 11, 2014, 08:03:05 PM »
  Nice work.

    Tim C.

Offline Mark Elliott

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Re: dovetail box
« Reply #3 on: May 13, 2014, 05:43:56 AM »
I really enjoyed the show and tell.  :)

Offline Kermit

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Re: dovetail box
« Reply #4 on: May 13, 2014, 08:54:09 AM »
David's right, not much to it. A lot of mistique has been built up around "hand-cut dovetails," when in fact, one of the first projects students do in many schools involves cutting dovetails, frequently a tool box or tote of some kind. Now that he's let the cat out of the box, everyone will be doing it soon. I think it's vastly harder to, say, inlet a lock. Lots of instruction out there, but a mentor helps a lot.

Well done mini-tutorial, David!
"Anything worth doing is worth doing slowly." Mae West