Made a few rifles in the 1970's, when the working man could still afford one. Never ever got close to the level of perfection I see on this site. Just made stuff that looked like old rifles did when they were new. For the first few, each time I picked up a tool I had to think about what I was going to do. Then one day my hands seemed to know what to do & my build time dropped by about 1/3. Power tools were a bandsaw and electric drill on a drill stand. Preferred & prefer hand tools.
Jerry Kirklin, Birmingham, Michigan got laid off Chrysler in the early 1970's. Started making guns, perfect workmanship. Was offered his old job back & politely declined. Liked being able to finish what he started. He's retired several years now, moved back to Indiana. He'd be a good guy to ask about gunbuilding for a living from the last quarter of the 20th century through the first few years of this one. Larry Mrock, Michigan, was a technician at an jet engine company, wife, two sons. Planned his career change, excellent promoter. I think his first break came from making a Haga replica for the Early American Society, for the Pennsylvania revolutionary bicentennial. Moved to New England, believe he went into restoration of high grade Kentucky rifles. Also, I strongly suspect, retired. In the '70's as I recall his power tools were a bandsaw, probably a drill press, & a router,or something to rout out straight 7/8" barrel channels. Before he went to swamped barrels from Paris and/or Getz.
The working guy has no "disposable income" now, compared to 40 years ago. Bet it is much tougher to get started now, yeah going for the millionaire customers makes a lot of sense. The working guy buys Pedersoli or similar.
Bob Roller I thought you were older than I!