In my video I should have mentioned That the frizzen, prior to being installed on the lockplate, has been flattened on the contact surface. I do this exactly how Bob Roller mentioned above. As LC Rice said, "If it ain't got a good fit (frizz to pan) to start out with, you'll chase it forever after drilling the frizzen pivot."
After drilling the frizzen pivot screw hole, occasionally I get lucky and have a perfectly gap free fit. But usually I have a small amount of tuning to do to get it back to a gap free state. The video above only outlines that small amount of tuning.
TommyG, the sharp file is a definite plus. But I use them WAAAY too long. Another LC-ism I loved was, "My father thought a file was a lifetime investment..." I have since learned that spending the extra money to keep sharp files in my block is WORTH IT! I probably go through about 8-10 of those 6" mill files a year, 6-8 8" mill files and 3-4 12" files that I use mainly for flattening the frizzen bottoms. But then I build about 500 locks a year too.
Best,
CE