Fired patches will show scorch marks in the groove marks on the patch, if there is blow-by. Serious blow-by usually, causes anything from burns to incineration of the patch, depending on how
bad it is. In order to keep his patches from being incinerated, Sam had to use a wad-type barrier between his patched ball and the powder. Try it, it will work. When I tried using a wad in my
small bores - under 50cal. I found a reduction in accuracy. Only my 14 bore rifle showed it was impervious to accuracy changes with a wad between patched ball and powder. I was testing for
hunting loads with respect to protecting the powder from the lube in the patch. I found through experience, that the barrier wad was not necessary.
I suggest you try a barrier wad if you are having trouble with accuracy, burned or scorched patches & cannot load a tighter combination, the easiest solution is to simply use a thicker patch or
larger ball. I found I was able to use a thin .017" to .018" patch, when I went to a bore-sized ball. A nice smooth crown makes loading these loads possible.
Accuracy shooters (bench, cross-stick, chunk, plank) use bore sized or up to .007" larger than bore sized balls, with .020" patches. These guns usually have false muzzles, but not chuck or plank -
not allowed there.