Hi,
Okay, here we go.
I've been so busy with work that I haven't had time to post on this project. My camera memory card is full so I started downloading older photos and getting them posted. The first photos show the stock when still rough. It is a nice piece of black cherry cut in Vermont and air dried for 4 years. You can see the rough profile of the gun and particularly note the straightness of the top of the wrist. There is something very "Lehigh" like about it. The gun will be very slim. I used a round-bottomed router bit and my router table with fence to cut out the smallest round dimension of the barrel. The rest of the inlet was by hand. I'll show more photos soon.
One feature one the original Hawk fowler and on many French-made barrels is a long sighting plane running from the octagon to round transition to the front sight. It is really just a hint of a flat with sides that almost seem like incised lines. Hint, it does not stick up very high at all.
I had to figure this one out. I made a coarse cutting barrel float from an old file. I flattened the bottom precisely and then filed in coarse, stout teeth, bent the tang, and then hardened and tempered it. I attached a wooden handle.
It works well, but I have to file in each edge of the plane on the barrel with a bottoming file, then use the float to deepen the cuts. I used my Roubo bench, leg vise, sliding deadman, ruler, and hold fasts to create a very effective fence to begin the job.
Once the edges were established using the fence, I could remove it and use the edge as a guide for deepening the cuts. It worked really well and was pretty simple.
More to come.
dave