I have a .40 caliber Chamber's York County rifle that was built from a kit. It was my first build, which I recently finished. The way the rifle was designed and built, for better or worse, the face of the breech plug fell about dead center of the pan. So, on the advice of a gentleman at Rice Barrel Company, I drilled for the touchhole liner with the breech plug in, drilling through the side wall of the barrel and about half way across the face of the plug. I then used needle files and sandpaper to remove any burrs from the drilling, and polished the breech plug face and the drilled portion before installing the Chambers' White Lightning liner and reinstalling the plug.
I took the rifle out for its first range outting yesterday and the lock worked flawlessly and the ignition worked great as well, for about eight shots. On the ninth shot, I got a misfire, and tried repriming several times and clearing the touchole with a vent pick with no success. The powder in the pan was igniting, but not setting off the main charge. Finally, not having a 40 caliber ball puller, I took the rifle home, removed the barrel and breach plug, and tapped the ball and patch out from the breech with a long wooden dowel before cleaning the barrel. The powder looked mostly dry, but there was some at the very back(where the breech plug face would have been) that looked crusted and somewhat baked on. Now, I was using Goex FFF in the bore and had been swabbing the bore between each shot with a cleaning patch pre-saturated with Thompson No. 13 bore solvent (1 pass with a twist against the breech plug face) followed by a dry patch ( 1 pass and twist, flip it over and 1 more pass and twist). I also wiped the pan out between each shot and ran a pick in the touchable every three shots. My best guess is either some baked on burnt powder built up around the inside of the breech plug notch and touchole, or some bore cleaner from the pre-saturated patches didn't get dried out sufficiently and moistened the powder next to the touchole. In either event, I would be interested to hear any advice more experienced shooters might have on the likely cause and how to avoid it in the future? Also, if anyone out there also has a notched breech plug face, is there a technique for cleaning out that recess between shots?
Thanks in advance.
Jay