With all the talk recently about locks and lock quality (or lack thereof) this is probably a good time to explain what we're doing with the Siler/Chambers line of locks.
About three years ago we recognized the potential to both reduce assembly time AND increase the precision and quality of our locks by incorporating some CNC machining of certain parts. We are working with Jason at Rice Barrel Co. to this end. It has been a painfully slow process including having our initial tooling stolen in shipping. But, we are finally in production with the new CNC'd parts.
Not wanting to waste material and machine time, we will still investment cast some parts like the plate, cock, top jaw, frizzen, etc. We cast the lock plates extra thick so that with CNC we can take a skimming cut off the inside surface of the plate leaving it perfectly flat and very smooth. Then, using CNC, we drill, ream and tap all holes in the plate precisely in the correct location. We are also CNC machining the tumbler, bridle and sear so they will be a precise fit on the plate. These internal parts are machined from pre-hardened material saving us time in not having to heat treat them.
We are still casting our springs as has been done for the past 60 years with very few problems. We use gauges and fixtures to give the springs the proper tension before sending them to a large commercial heat treating company that uses computer controlled furnaces to properly harden and temper the springs.
We are already in production with this new process for our Late Ketland and large Siler flintlocks, and we will be adding our other locks as time permits.
As others have found out, CNC machining comes at an increased cost of production. For now, we are offsetting some of the increased cost thanks to reduced assembly time. Our flintlocks are still priced at $195 retail (less for quantity orders), but prices will have to increase slightly later this year or next.
Please give us a call at 828-667-8361 if you have any questions.
Also, if you prefer to do your own assembly work, we still sell the Siler line of locks in kit form.