I purchased a Jonathan Browning mountain rifle and it's missing the under-rib and pipes. Now, if anyone happens to have the appropriate rib lying in a closet and they'd like to get rid of it, I'm your man. I've considered just purchasing an after-market rib and pipes from one of the suppliers and soldering or screwing it on, but someone suggested a wood under-rib and I like the idea. Obviously it won't be like the other Browning rifles that were made and I'm not too sure about historical accuracy, but I like the idea.
I looked for a tutorial here and can't find one. I'm not really concerned about the job, it doesn't seem difficult but I want it to look right and I'm curious about a few things. First of all, assuming the under-rib is square and the width of the bottom barrel flat, I'd either need to cut in dovetails perfectly (I'm not scared to do dovetails, but mine are rarely perfect) and re-blue the barrel or I'll need to stake the tenons in, which is also something I've not done before (still not scared to do it, I just want to make sure that I'm thinking clearly before I start drilling holes in the barrel). Am I making sense or does the wooden rib actually go up the diagonal flats to cover the dovetails (which makes the rib itself a lot more difficult to make, at least for me).
Secondly, assuming that my assumption is true and that the rib is square all around (of the appropriate depth to accommodate the pipes and the entry thimble), is it safe to assume that it will really lie flat on the bottom barrel flat and that no gap will be visible underneath after it's pinned to the tenons? Or, do you put something on the wood before clamping it and pinning it (I don't even know what, something gummy that hardens up like JB Weld, wood putty or something)?
I'm also considering doing a halfstock TN rifle one of these days and I'd like to do a wooden under-rib and poured pewter end cap on it, so I'd like to know the proper way to attack this. I'm not even sure whose rifle this is, but I saw it online once and saved it to my computer because I liked it so well and wanted to refer to it later. If anyone does know the builder or has other examples, I'd love to see them. Here's the photo that I'm referring to.