Hi,
Thanks for commenting and being interested in Josh's building project. I do want to emphasize that I supervised the entire process closely and we had many discussions about the history of the guns, design, and function. In truth, if I worked that closely with any first time builder, I am sure the result would be very close to Josh's gun as long as the builder didn't club me for hovering like an annoying bee during some critical tasks. In Josh's case that was not a problem because he could not see me hovering and I can be really quiet so it did not annoy him
. Nonetheless, Josh did a great deal on the gun and many tasks more or less independently. The extent of his involvement was astonishing and he mastered tasks like inletting parts, shaping wood surfaces to plan and evenly, smoothing wood around carving, soldering, metal shaping, etc. The real value is he takes those skills home and uses them to make powder horns and other muzzle loading accessories. The experience and training makes his work on those projects better and expands his ideas of what he can accomplish.
Josh and his wife are coming over today to pick up the rifle. We will shoot it a bit as well. I shot it extensively Friday and Saturday to get it sighted in so he can take it hunting. It shoots well but that took some work because the edges of the lands were so sharp they shredded patches. I lapped the bore extensively Friday night and that solved the problem. The barrel definitely wants powder and best groups resulted using 85 grains 2F powder. I expect they might even get better with over 90 grains but ran out of time to experiment. Before lapping the bore, it definitely did not like 3f Swiss powder. That may be OK now after dulling the lands. I'll get a photo or 2 of Josh shooting. Obviously, he has to have someone aim it over his shoulder but as long as he can hold steady and fire when the sights are on, he does pretty well.
Thanks again everyone for supporting Josh and I thank you for your kind words to me, but this is Josh's story and he really beams when I read him your encouraging words.
dave