Dan,
Unreliable how? Shot to shot velocity differences? Accuracy? Ignition?
Thanks
I suppose large is a relative thing. But in my experience the exterior cone tends to foul and the escaping gases don't clean it. This will result in flashes in the pan. I assume the fouling buildup somehow insulates the main charge from the flash (?)
But I have never tried one with a really deep large cone and won't.
Most of the research into fast and reliable flintlocks took place in England prior to 1820. They settled on a vent liner remarkably like the White Lightning for the high end guns. Though they were platinum lined and not stainless. But stainless is ballpark for color.
This liner is surely platinum lined.
The bottom is in a rifle I built to hunt with. When loaded the powder in the vent is within .020 of the pan.
It never fails to fire if clean and never fails dirty unless a flake of powder fouling blocks the interior of the vent which happens very rarely.
So it is very consistent.
The pan cover on the frizzen wipes the exterior clean.
It is the best vent design I have ever used. The conical interior featured in the WL is not absolutely needed and a simple drilled interior counterbore will work and can leave a thicker wall over the threads. (I think Larry Pletcher's tessting show the speed of the two types to be pretty close with the WL the fastest). So long as powder can enter and get to the restriction it will be sure fire. The drilled counterbore will allow reliable vent liners down to 10-32 thread to be made. The smaller diameter can help with clearance problems at times.
I make them both ways and have used a WL and I have a WL I will be installing in a barrel for a friend in the next couple of days. Using the WL (I prefer the smaller diameter ones) allows easy replacement if it becomes enlarged with use. But the rifle above now has a shop made version since it required replacement and I could make one faster than the mail could get a WL here. Its nearly identical just has a smaller cavity. I have a lot of scrap stainless around so I have stuff to make it from.
Over the years I used a great many different vents from plain 3/32" drilled ones to WL. Unless very poorly designed a vent liner is better than a drilled vent in every way.
Dan