Update: I have not been moving along on this project as fast as the thread is moving, but will share a little.
Bone stock the Frizzen takes a similar amount of force to knock open as it takes to pull back the Cock. This is why the Frizzen "stalls". I am told that the Cock should take about 3x the force (to cock) of the Frizzen force to open.
I have modified the geometry of the cam that rubs on the Frizzen spring and think I am getting close to the 3-1 ratio. I plan to do more polishing and try the graphite lube to reduce friction loss. I hope to pull the lock and see if I can increase the speed of the Cock as well.
In its current (not far into) state of tune the sparks ARE getting better!...almost "impressive" in a darkened room, but still not great in daylight.....I am wondering out loud if the sparks that are visible in "daylight" are the ones "Hot" enough to get the job done? I am still running that crazy dull flint in my photo (sorry) but hope to make a test with sharp flint soon!
I understand that many/most members turn there nose up at this rifle, and that's fine,(I do to, and Have ordered a Kibler!) I would like to simply point out that I have Never endorsed or suggested Anyone purchase one of these, (And STRONGLY discourage purchase) I have all ready spent my $400 on it, so I will "try" to get it working rather than dump it in the trash (as suggested). I have a machinist background and you can call me a glutton for punishment.....but there is a certain amount of Satisfaction for me if I can take a "dog" and get it up and running!....Also we are in the dead of winter here and bird season is over, so it does not have to be a "great" project to entertain me
For the 1 or 2 persons that may be interested, I plan to pull the crazy breech plug out and make a crude sketch of the terrible flame path (with dimension's) and also perhaps a second crude sketch of my proposed modifications.
In summary, I don't think I can make it into a "great" rifle but DO feel I can improve it dramatically. Also it will Never be feed anything but Real Loose Genuine Black Powder while in my possession.