.... the drum tightens at about 1/16th turn past the point where the hammer and nipple align......can I shorten the drum so that the threads engage at a different point.....
You will have to remove enough material from the seating face to allow the drum to turn approximately 15/16 of a turn.... right? And keeping the seating face flat and parallel so it seals could be a challenge. New blank drums aren't that expensive, but......
As long as you have
sufficient thread length engagement in the barrel, why would the use of a shim make it weaker? It's the threads that hold it in, not the mating surface between barrel and drum.
I had this issue a few years back, but I only needed a very thin shim, which I made out of brass shim stock. I never removed the drum for cleaning, &c and I had no trouble with it. After several years of shooting, it was still sealed up fine, when I converted the rifle to flint.
-Ron