Actually accuracy is what is am always after. I guess I never did say, I am using a short starter also. I coned the muzzle to eliminate the crown from doing any damage to the patch and it is not. You can start and send down a tight combo, pull the patch and ball and the patch is not damaged. I am looking for a the best accuracy I can find and still load the gun from the bag without using any tools to hammer it down and do this repeatably. I can't see how you can ball that is bore size or larger and with a .015 patch, not have to use a mallet. Unless the ball has the softness of a jelly bean.
I use pure lead only - very soft from the walls of an X-ray room. I have to add abotu 3/8" of 50/50 tin/lead solder to the 20 pound pot to allow casting more than 20 balls before having to skim off the hard dross that forms on the surface. With the trace amount of tin, the 'melt' stays silver longer, allowing perhaps 60 or more balls before fluxing and skimming again - about 45min worth of casting.
Some time ago, as in last winter, we posted a short video of Hatchet Jack and I loading and shooting. I was using my .45 longrifle with Hatchet Jack his 20 bore. We both had shot the entire trail - maybe 50 to 70 shots depending on how many 'extra' shots I took at various targets - never wiped. I use a .445" ball (measured) with a .0215" denim patch and probably was using windhsielf washer fluid with a bit of soap added. Once down the length of the starter shaft, loading is easy, as noted in the video. The starter needs one whack to get the ball down the bore about 6', then in two or three pushes with rod it's on the powder.
The .40 (.010" rifling) mentioned, which uses a .400" ball (measured) uses a .018" patch and loads as easily as the .45 (.011" rifling), with it's 3/8" rod. Brad, Lennard, Taylor, Leather Belly, Crispy, Clarence and Hatchet Jack all load similarly & don't have to wipe for the entire day's shooting, although Clarence, Crispy and Hatchet Jack load a somewhat looser conbination than the rest of us do.
My 14 bore (.012" rifling depth) uses a ball that is .006" smaller than the bore, along with a .025" denim patch. It's rod is 24 years old this Jan. and is used with loads from 82gr. to 165gr., without any loading difficulties. Perhaps next time out, we'll do another short video of loading, just as a refresher.
My patch thicknesses are given by measuring with a michometer, not calipers. My calipers measure the patch thickness as .003" to .004" thicker than the mic.
I am now testing some mattress ticking, that measures .021" with calipers, but only .018" with the mic. I am hoping it shoots well in all my guns, as it's a descent price and easily aquired. New, it measured .030" with the mic., yet the one matchine washing removed a LOT of sizing, and now it's very soft and loads easily. Store bought patches always measure much thinner than what's on the package, for me. The OxYoke .018' were only .015"- too thin for anything I shoot.
Dan's video is a good one, showing pressure alone is what he seats the ball with in his .54.