Installing the PatchboxFirst off, I want to mention that the Digital SLR camera that I have been using since I began posting here on ALR many years ago has been dying a slow, cantankerous death.
![Angry >:(](https://americanlongrifles.org/forum/Smileys/default/angry.gif)
I have been struggling along with a couple of older digital cameras and a cell phone, and thus many of the photos in this section are of inferior quality - so I would like apologize in advance!
Normally I use a capbox on a plains style rifle, however I decided to go with a patchbox in this case, and settled on one like the box on the Medina Hawken. I have used commercial cap boxes before, however this my first experience with a commercial patchbox as I have always made them from scratch. The quality of this box (purchased from MBS) seems to be quite good and it is of substantial construction (.050 steel).
Here is a photo of the Medina patchbox:
![](https://i.ibb.co/D7p1zZm/P5224329.jpg)
The box laid in position on the stock:
![](https://i.ibb.co/87GfCMZ/P5224314.jpg)
The box has a cam soldered in place, so in order to get the door and finial to lay on the stock I need to excavate for the cam and hinge in the area marked in red.
![](https://i.ibb.co/cgHf6cz/P5224315.jpg)
![](https://i.ibb.co/095VCPt/P5224316.jpg)
![](https://i.ibb.co/bR42CTn/P5224317.jpg)
![](https://i.ibb.co/YkzX6FG/P5224319.jpg)
I like the Medina box, however I wanted a "keyhole" piercing on the finial similar to another Hawken box. Here are a couple of photos of the keyhole box while comparing proportions of the piercing to other features on the box to give me an idea of the size of the hole:
![](https://i.ibb.co/f8BHjdm/P5224323.jpg)
![](https://i.ibb.co/C7fCN4g/P5210013.jpg)
![](https://i.ibb.co/TPYBQjP/P5210014.jpg)
![](https://i.ibb.co/ZWhC2dG/P5210016.jpg)
So I take the caliper readings and use them to layout my keyhole piercing, then adjust it until I like what I see:
![](https://i.ibb.co/1L8dQCd/P5224327.jpg)
Then drill a couple of access holes and start sawing out the piercing:
![](https://i.ibb.co/hdh6JJG/P5224330.jpg)
![](https://i.ibb.co/XZK10FK/P5224331.jpg)
![](https://i.ibb.co/JvfSh8X/P5224333.jpg)
![](https://i.ibb.co/NKJfdpN/P5224335.jpg)
In order to put some curvature on the finial to conform reasonably to the shape of the stock I put it in a home made wooden swage and pound on it a bit, as well as a couple of other tricks:
![](https://i.ibb.co/48HwXry/P5230002.jpg)
![](https://i.ibb.co/wSKTTp0/P5230003.jpg)
![](https://i.ibb.co/sRMPyY6/P5234338.jpg)
![](https://i.ibb.co/sb6Qjqm/P5234340.jpg)
![](https://i.ibb.co/g7ZgjLq/P5240022.jpg)
![](https://i.ibb.co/YPtFQ1J/P5240023.jpg)
As with any inlay, a draft is filed on the outside of the finial as well as the piercing.
In my experience, a piercing that is to be inlet into a curved surface must have a SIGNIFICANT DRAFT filed on it to prevent unsightly gaps that will make a fellow cuss and swear!
![](https://i.ibb.co/DG5yVxN/P5210019.jpg)
![](https://i.ibb.co/3pBtqCh/P5234336.jpg)
![](https://i.ibb.co/nnyg2Ft/P5234337.jpg)
Once that is accomplished, I carefully align the box, clamp it firmly in place and scribe around the outside of the finial and inside the piercing.
![](https://i.ibb.co/sF3p1pR/P5230004.jpg)
![](https://i.ibb.co/smKQYrb/P5230007.jpg)
![](https://i.ibb.co/p1Dt6wK/P5230010.jpg)
The scribed lines are stabbed in just as any other inlay, the the wood removal process begins. When dealing with piercings, I like to mark in pencil the areas that wood will be removed - I have known of people who accidentally excavated the piercing!!! I haven't done that (yet) but I like to take that simple precaution in order to avoid having to fix such a problem!
![](https://i.ibb.co/DY7vG09/P5230014.jpg)
![](https://i.ibb.co/n6VrVxQ/P5230015.jpg)
![](https://i.ibb.co/8PY57mb/P5230020.jpg)
Once you get it all worked down a bit it is time for the first fitting. A horn mallet is nice for this as it is light and non-marring but will still tap the inlay in place quite nicely.
![](https://i.ibb.co/C0LvV5Q/P5240021.jpg)
Once it is close to down I install some try screws, blacken the interior of the finial and check for fit.
![](https://i.ibb.co/68zX4p9/P5240024.jpg)
![](https://i.ibb.co/KwZKgRM/P5240029.jpg)
![](https://i.ibb.co/k3ZBbcV/P5240031.jpg)
I think that is a great place to stop for now - thanks for looking!
Curtis