The Other DWS,
If you file or mill or saw beryllium copper, there is absolutely no issue with toxicity. It is not metallic beryllium that is an issue, it is beryllium oxide. Filling, milling, turning, sawing....none of these processes can generate beryllium oxide, but grinding, per se, can. You can grind it safely, but the grinding should be done wet (i.e. with mist coolant spraying on the grinding wheel or sanding disk as the work is being done.) They make a lot of non sparking tools for the explosives industry out of beryllium copper.