You'll recognize this picture from my previous thread where I related how I somehow managed to drill my liner in the wrong place. (Still can't figure out how I could screw up that bad)......
I've decided to re-breach the barrel to move the vent closer to center. I'd like to move everything back 0.125", but my breach plug is 0.500" If I remove as much as I want to from that, I'll be left with only 3/8" and I'm not sure if that's safe for a 50 cal. barrel.
This is why people building guns should have at least a small lathe.
With a even a small lathe its possible to turn a shaft to just .001 under bore size for about 1/2" for a pilot then turn the second diameter to just under the tap drill size. File cutter teeth on the part that fits into the threaded hole so it will cut the breech plug hole deeper. Harden then use it to cut the hole deep enough to accept a 1/2" plug. This assumes the plug is on the same center and the bore... If the bore is off center compared to the plug it will not work with a pilot.
If you only shorten the barrel 1 turn of the threads, probably 1/18" inch if its a 5/8 plug you will still have 7/16 plug lenth and it should move the vent back .055. A smaller pan mod could then be done to center the vent in the pan. This also depends on if the breech plug has a 2 thread rebate at one end or the other this reduces the number of threads engaged. But reduces having to counter sink the breech of the barrel.
Proof the barrel with a standard load then a proof load of double service charge of powder, double ball and if nothing moves it should be OK.
Be careful seating the second ball check it 2-3 times 10 seconds apart to assure that the second ball has vented all the air and will not be pushed up by air pressure. Using a thinner patch on the second ball is a good idea too, lets air escape.
Dan