I hope no one minds if I ask a newbie question here - How important is it to use a vent liner anyway? or What sort of service life could one expect from a simple drill hole in a modern barrel?
I do realise that retro fitting is likely to be a more demanding task than installation when building, and I'm almost certain to take the latter option, but I'm curious by nature
When I started shooting FL the standard plain vent was 3/32". Not particularly reliable and require loading with a closed frizzen or a plug in the vent. If the gun is carried in a vehicle powder will run out the vent under the vibration even with a .065-.070 vent unless plugged. These also pass powder when loading if FFF is used.
Smaller simple drilled vents are not that reliable.
The English were the masters of the Flintlock. Their locks and vents were without parallel. They used liners very much like the WL.
Its simply not possible for a 1/16 straight drilled vent in a barrel with a .250-.300 wall to be as reliable as this.
I like flintlocks. I like longrifles. The vent being at odds with what may or may not have been used does not worry me. For one a great many of surviving flintlock rifles have been converted twice, once to percussion and then back to flint. So knowing what the original pan was like, what the cock was, how the frizzen looked and what the vent really was is all lost. Most are now generalities that are successful at some level.
What people have to remember about a vent is this. The vent works off radiant heat. There is no flash of fire into the vent. Its impossible. So unless there is powder in the simple vent, which will occur in most cases if the gun is carried around as in hunting, the main charge is .250-.300" from the pan. A vent liner that puts the main charge with .020-.040 of the pan EVERY TIME is more consistent.
The British jumped through a lot of hoops to get the flintlock to where is was by about 1800-1815. Some of the stuff they came up with was snake oil but Nock's breech works as Manton's recessed breech did as well. Having the added benefit that it allowed doubles to be 1/2" or more narrower at the breech.
A flash in the pan is an inconvenience, stalking some animal for a mile and a half over hill and dale. perhaps running to get to a choke point. Maybe low crawling to get close enough. Then having the rifle flash? Very frustrating. People who hunt in the east don't really understand spot and stalk as many do it out here. I scope areas from 2-3 miles away then drive as close as I think is necessary to get to whatever property line then taking a route that will hopefully get me within 100-120 yards.
Dan