Measuring cloth is difficult to come up with numbers that are comparable to someone else's measurements.
I have 3 sets of dial calipers now, one set of vernier calipers and a Mitutoyo mic. Those instruments give me 5 different measurements, spread out in .001" increments on any piece of cloth I want to measure.
If I can find 100% denim in 8, 10 and 12 ounce, I am happy as the 12 is for the .69 and the 10 shoots in everything else. The 8 will work in the tight combinations I use in the .32 and .40 with bore sized balls(or larger).
No mallets, no hammers needed.
The 12 ounce is used for both the .684" and .675" balls in that rifle. I average it at .030" with calipers and .025", cranked down, with the mic.
That rifle has a .690" bore, .010" rifling, so .690" + .010" + .010" = .710", groove to groove.
With the .684" ball and the 12 ounce denim, mic'd- that combination measures - .734". If you use my compressed caliper's measurements, it's .744". Yes - it's snug - no mallets, no hammers and been using the same hickory rod since 1986.
If you can find 12 ounce, Wade, I think it will do.