Thicker and stronger weave patch.
Both stubshaft and LB are on it. By the looks of the retrieved patch - although not appearing cut, it is heavily stressed at the lands. There really is no such thing as too tight, within reason, that is.
With a nice smooth crown, we were loading a .508" ball in a Rice .50, with a .022" denim patch. There was no cutting and no burning.
Indeed, in my little .32, I was using a .320" round ball (dead soft - as pure as I can find) with .0235" heavy mattress ticking patches. They were not cutting & I did not really need a starter. If I pressed the stub of the starter on the ball (or end of the rod) I would apply pressure and the ball would form into the rifling inside the patch. No cuts.
Stubshaft - you are on the right track with the crowning, just a bit more. should do it. I would also, as LB suggested, try a denim - 10 ounce will do the trick with the .533" soft lead ball.
It could also be that your lead is not as soft as it could be, thus stressing the patch more than necessary.
It does appear you are getting a seal or close to it, in the bottom of the grooves, meaning the patch is thick enough. the visual evidence suggests it is just the extra stress by the still too-sharp lands that are causing the trouble.
Thais for making this thread.
Cloverleafs at 50 yards shows the load certainly wants to shoot.
I just re-looked at your shot patch - it is showing blow-by in the grooves. A bit thicker or stronger material is what I would try.
GM barrels really shoot well.