Cool project! If you haven’t re-cut rifling before, I or several others here could help walk you through it.
Quote from: rich pierce on April 05, 2023, 08:33:55 PMCool project! If you haven’t re-cut rifling before, I or several others here could help walk you through it.Rich,Thanks for the offer. What is involved in re-cutting the rifling? I am all ears so to speak. I have a number of restoration projects that need this.Mike
Quote from: Mattox Forge on April 05, 2023, 08:52:36 PMQuote from: rich pierce on April 05, 2023, 08:33:55 PMCool project! If you haven’t re-cut rifling before, I or several others here could help walk you through it.Rich,Thanks for the offer. What is involved in re-cutting the rifling? I am all ears so to speak. I have a number of restoration projects that need this.MikeDaryl is spot on. My rule of thumb is whether after a good cleaning and scotch-brite treatment, a patched ball can be seated with even pressure to the breech, then pushed back out from the breech end, and the patch is intact. The muzzle looks a little rough but the rifling looks strong. If a re-cutting is warranted, the basic steps are to pour a lead slug about 3” long on a thick ramrod, much as one would for lapping. Then hardened toothed cutters are inletted into the slug. One in line with a groove which appears as a raised spline on the lead slug, and a wider one aligned with one land. These are leveled and raised in their inlets until they barely start cutting with lube. Typically a plan is made to cut grooves and lands in a sequence till all are cut and the cutters no longer are making tiny shavings like those made with a fine file. Then cutters are raised by placing shims of about 0.001” thickness under the cutters and the process is repeated. Eventually it is cutting end to end with even resistance. Barrel is cleaned and inspected to see if all pits are removed. Lapping usually follows. Figure 8 hours of work for removal of 0.005-7”. A new lap will need to be cast if more cutting is needed to remove pits. More detail can be offered if needed. This is just an overview.
A .01" patch? I'm sorry but that is just hilarious. A ball that is .014" smaller than the bore & you are going to use a .010" patch?
All germanic jeagers I have measured are 1 turn in the length of the barrel. It must have worked.