I have seen several guns damaged by the legendary short started ball that wasn’t rammed home. But in all honesty in all those cases I couldn’t swear that either there wasn’t a ball rammed home, and then another short started and not rammed home, or that more than one charge of powder was inadvertently poured down the barrel before the ball was short started. I can be sure in one case where a pilgrim grabbed an unmarked container of “Black colored powder” and poured it into his horn, thinking it was 3F , it wasn’t.
I did do a post accident analysis of a tradegun I built that the owner shot in a cold weather grouse hunt that nearly blew up. I deducted that his old arthritic hands never felt the air being compressed by the cards, and wads, push the load off the powder charge. I did have to replace the barrel pins, tang bolt, and one lock bolt, but not the barrel.
Hungry Horse