BBubba - the tighter the combination that is loadable, the better it will shoot.
In testing my .45 with from .018" patches, .0225" 10ounce denim and the .0235" mattress ticking patches with both .440" balls and .445" balls, the
.445" balls and .0235" patches were the most accurate. The same phenomenon in my .40 occurred, with the .400" ball an .0235" patch, as it did in
the .69 using .682" balls and .030" and .035" 12 and 14 ounce denim patches. I will say that with the .682" ball (dead soft) with the .034" patches,
you had to really want them to go in. A hap-hazzard or lazy attempt would not even get those started into the bore, however, they were/are the most
accurate in that rifle.
My 1970's .50 TC Hawken(s) had .004" buttoned rifling and it shot best with a .495" ball and .022" denim patches & 85gr. 2F GOEX powder.